Description
Transform your alfalfa processing with our innovative High-Capacity Alfalfa Pellet Production Line! This comprehensive system is designed for continuous, high-volume production of top-quality alfalfa pellets, ensuring consistent shape, size, and efficient operation.
Unmatched Efficiency & Customization:
- High-Capacity Processing: Produce up to 1.5 tons of alfalfa pellets per hour, maximizing output and profitability.
- Customizable Solutions: We offer a modular design to tailor the production line to your specific needs and output requirements.
- Energy-Saving Design: The line is optimized for energy efficiency, minimizing operational costs.
- Seamless Operation: Integrated machines work together flawlessly for a smooth and continuous production process.
- User-Friendly Control: The intuitive control system simplifies operation and monitoring.
Detailed Production Stages:
1. Grinding & Feeding (68.5 kW):
- Achieve optimal grinding with a Ø 6 or Ø 5 mm sieve for maximum production capacity and reduced wear on equipment.
- Utilize a metering auger for controlled material flow from the intermediate bunker to the hammer mill for fine grinding.
- Pneumatic conveying efficiently transports the milled material to the next stage.
2. Pelletizing, Cooling & Sieving (97.5 kW):
- The precisely ground alfalfa is evenly fed into the pellet press die for forming pellets.
- A bucket conveyor transfers the formed pellets to a cooling tower for proper temperature control.
- A vibrating screen sorts the cooled pellets, ensuring a consistent size of 5mm to 30mm. Oversized pellets are recycled for re-pelleting.
- Sorted pellets are transferred to the packaging hopper using a bucket conveyor.
3.Packaging (3 kW):
Choose from two packaging options to suit your needs:
- Semi-Automatic Bagging: Fill pre-made polyethylene bags (15kg) with precise weight control (up to 50kg bags, 2 t/h capacity).
- Big-Bag Packing: Utilize a buffer hopper, pneumatic valve, and weighbridge for efficient bulk packaging (up to 3 t/h capacity).
Invest in a smarter way to produce alfalfa pellets! Our High-Capacity Alfalfa Pellet Production Line delivers exceptional efficiency, customization, and user-friendly operation. Contact us today to request a quote and discover how this innovative system can revolutionize your alfalfa processing operation!
The production process is divided into three stages:
1. Grinding and feeding in a pelleting line
2. Pelletizing, cooling, and sieving
3. Packaging
| Name | Electric Power/ Kw / | |
| 1. | Grinding and feeding in a pelleting line | 68,5 kW |
| 2. | Pelletizing, cooling, and sieving | 97,5 kW |
| 3. | Packaging | 3 kW |
1. Grinding and feeding in a pelleting line
To achieve maximum production capacity and reducing the abrasion of the briquette press forming bushings, the raw material must be ground with a sieve of ø 6 or ø 5 mm. The raw material is preliminary loaded in the intermediate bunker and from there through the metering auger is fed smoothly to the hammer mill. The hammer mill finely grinds the material and feeds it through a pneumatic conveyor to a briquettes line.
| Name | Electric Power/ Kw / | |
| 1. | Chain conveyor a steady supply of the raw material to the machine for unrolling and shredding the bales and to the grinder(6m) | 2,2 kW |
| 2. | Machine for shredding the bales with up to ø 1800 mm | 11 kW |
| 3. | Grinder for fine grinding of straw, alfalfa, corn | 55 kW |
| 4. | Pneumotransport for moving the milled material to the intermediate bunker | |
| 5. | Control panel № 1 for operating the line for grinding the bales |
2.Palletizing line
From there, through an auger dispenser, it is fed evenly to the pellet press die. Passing through the mold, pellets are formed, which with the help of a bucket conveyor are moved for cooling in a cooling tower. The cooled pellets pass through the vibrating screen, are sorted, and remain only in size from 5 mm to 30 mm. The remaining pellets are returned for re-pelleting. The sorted pellets are moved to a packaging hopper with the help of the bucket conveyor.
The pelleting line is based on pellet press “OGM-1.5” and consists:
1. Hopper with dosing auger
2. Mixer
3. Pellet press “OGM-1.5”, 75 kW
4. Pneumatic transport – System of active and passive cyclones
5. Gateway dispenser with one moto-reducer
6. Bucket elevator 6m – 1 (noria)
7. Cooling column
8. Vibrating screen
9. Bucket elevator 6m – 2 (noria)
10. Control cabinet
| Name | Electric Power/ Kw / | |
| 1. | Hopper with dosing auger (6 m³) | 2,2 kW |
| 2. | Pellet press mixer | 2,2 kW |
| 3. | Pellet press – “OGM – 1.5” | 75 kW |
| 4. | Fan – cooling column cooler | 11 kW, cyclone, sluice dispenser |
| 5. | Bucket elevator 6m (noria 1) | |
| 6. | A cooling column with vibrating sieve | 2,2kW |
| 7. | Bucket elevator 6m (noria 2) | |
| 8. | Electrical control panel |
3. Packaging
There are two types of packaging most often used for pelleting pellets:
3.1. Semi-automatic packaging in ready-made polyethylene bags of 15 kg
• Type of packaging – ready bags made of PE, PE / PP
• Method of closing – gluing
• Method of dosing – by weight
• Range – from 5 to 50 kg
• Productivity – 2t / h
• Controller
• Outgoing belt conveyor
• Impulse sticker
• Ready pellets bunker
3.2. Packing in Big-Bag bags
• Buffer hopper 50l
• Frame
• Pneumatic valve
• Scales for 1,5 t
• Productivity 3 t / h
Reviews
There are no reviews yet.