Mall Agro®

Integrated installation for dosing and packaging of bulk materials in packages of 70-250 grams

Introducing our integrated installation for dosing and packaging of bulk materials in packages of 70-250 grams. This system includes a vertical packing machine, combinatorial dispenser, PVC strip power elevator, and rotary table. It’s the perfect solution for packaging pastry and other bulk materials.

Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

Integrated installation for dosing and packaging of bulk materials in packages of 70-250 grams

Introducing our integrated installation for dosing and packaging of bulk materials in packages of 70-250 grams. This system includes a vertical packing machine, combinatorial dispenser, PVC strip power elevator, and rotary table. It’s the perfect solution for packaging pastry and other bulk materials.

Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

Description

Our integrated installation is the ideal solution for dosing and packaging bulk materials in packages ranging from 70 to 250 grams. Our system includes a variety of components to ensure maximum efficiency and precision. The vertical packing machine features a pipe-forming collar with dimensions given by the customer, a width of the foil that’s fixed at 80-410 mm, a maximum width of the ready package (pillow type) of 190 mm, and a ready package length that’s adjustable from 50-330 mm. This machine also includes an MFI photocell, encoder, easy intuitive guidance with a 7.5-inch color touchscreen, and PLC driving. The combinatorial dispenser operates on a gravimetric principle with vibration dosing channels and can produce up to 70/120 doses per minute depending on the product and dose. The PVC strip power elevator includes a receiving hopper with a delay device and a product level tracking sensor in the dispenser. The rotary table is made of stainless steel, is height-adjustable, and has an adjustable speed. We offer two options for the marking device: a mechanical printer that prints the date and batch number or an electronic printer that can print date, batch number, images, and barcodes.

In addition to the core components, we offer several additional equipment options, including a 10-channel or 14-channel multi-head with time flap included, a multi-head service platform, a band feed elevator with a feeding device and product-level tracking sensor, a finished package conveyor belt, a finished package conveyor belt with a HIGH GRIP raclette, and a robust rotary table. Our system can package bulk materials in pillow or stator (gusseted) forms, and we offer packaging widths ranging from 40mm to 330mm.

Our machines are made of AISI 304 stainless steel and correspond to working requirements with assembly products. We offer single or multi-layer, heat-sealing foil in roll form, including BOPP-BOPP, BOPP-PE, PA-PE, PET-PE, and CPP-BOPP. The sheet thickness ranges from 40-70 microns.

 The system contains:
1Vertical packing machine
2Stator packet formation mode (gusseted) – part of the machine
3Additional forming pipe-collar
 Possibility of multi-head choice:
410-channel multi-head with time flap included;
514-channel multi-head with time flap included;
 Additional equipment:
6Multi-head service platform
7Band feed elevator – includes feeding device and product level tracking sensor.
 Additional equipment:
8Finished package conveyor belt
9Finished package conveyor belt with HIGH GRIP raclrte
10ROBUST rotary table
 Possibility to choose marking device:
11Mechanical printer UKPR-02 print date and no. batch on packaging;
12Electronic printer – print date, no. batch, images, and the ability to print barcodes.
13Barcode generation software – for digital printer

Vertical packaging machine

Vertical package machine.
Vertical packaging machine, includes the pipe-forming collar of the package with dimensions given by the customer;
– width of the foil (fixed) 80-410 mm;
– maximum width of the ready package (pillow type) – 190 mm;
– ready package length (adjustable) 50-330 mm;
– MFI photocell;
– encoder;
– easy intuitive guidance with 7.5 color touchscreen;
– PLC driving;
– Power supply: 220V ± 10%;
– Installed power: 2200W;
– Compressed air consumption: 10L / min

Packing type "pillow" (standard)

3D model of package model one.

Packaging type "stator (gusseted)" (optional)

3D model of package model one.

Combinatorial dispenser

Multi-head packaging and dosing system.

Combinatorial dispenser, combinatorial dosing on gravimetric principle; vibration dosing channels;
– Up to 70/120 doses per minute (depending on the product and the dose);
–  Touch screen.
– Buckets that start with stepper motors.
– Vibrating or rotating distribution cone;
– possibility of multicombinations (many doses in one package);
– Create up to 99 work programs;
– Dosage – 10-800g;
– Access levels of different operators;
– Possibility of self-setting and self-learning;
– Early statistics of manufactured production;

3D scheme of multi-head dosing system.

PVC strip power elevsator

Elevator with plastic belt lifting system.

PVC strip power elevator, including receiving hopper with delay device; product level tracking sensor in the dispenser;
– optimizing the costs;
– productivity: 30 L / min;
– working width of the belt: 300 mm;
– vibration or tape feeding device;
– level regulator;
– the volume of the postponing hopper: 250 L;

Elevator PVC strip close view.

Rotary table

High adjustable rotary table.
Rotary table – made of stainless steel;
– height adjustable;
– adjustable speed;
– diameter of the mass: 1400 mm;
– installed power: 700 W;
– 220 V ± 10% power supply;
– overall dimensions in mm: 1400 (L) * 1400 (W) * 800 (H);
– weight: 80 kg;

Mechanical Printer

Mechanical printer.
Mechanical printer – prints the date and batch number;
– Number of rows – 3;
– Size of the area:
• width – up to 25 mm;
• height – up to 15 mm;
– Consumables – carbon thermal tape;
– Electrical motor;
– Adjustable temperature;
– Dimensions of the printing matrix – 1x3x15mm (width / height / depth)
Metal parts from mechanical printer press.

Digital Printer

Digital printer for barcodes, time and date etc.

Digital printer – prints date, batch number, images, and barcode (software for barcode generation is paid an additional)
– area – 32x40mm;
– print real date and time;
– print barcode and simple images;
– resolution – 8 points / mm; 1mm distance between text;
– consumables – carbon thermal band;
– maximum band length – 450m;
– bandwidth – 22-33mm;
– alarm for how much is left of the tape;
– interface – portable LCD controller;
– included CoLOS® Create software. If the barcode is printed, a paid version is required;
– program settings – software based on windows;
– USB communication;

Printing line for digital printer.

PACKAGE DIMENSIONS
Package width ** – fixed, at the customer’s request, from 40mm to 190mm.
Package width – adjustable, is made after the photocell from 50mm to 330mm.

** If you need packages with different widths, purchase an additional forming pipe-collar (for each additional size.)

STRIPS
Single or multi-layer, heat-sealing foil, in roll form: BOPP-BOPP, BOPP-PE, PA-PE, PET-PE, CPP-BOPP
SHEET THICKNESS
40-70 microns

ALL MACHINES ARE MADE OF AISI 304 STAINLESS STEEL AND CORRESPOND TO WORKING REQUIREMENTS WITH ASSEMBLY PRODUCTS

All photos are illustrative

Each of the components of our industrial packaging line can be ordered separately.
Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

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