Mall Agro

Mall Agro®

Integrated installation for dosing and packaging of bulk materials in packages of 70-250 grams

In Mallagro we present to your attention an integrated installation for the dosing and packaging of pastry. The system contains:

Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

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Integrated installation for dosing and packaging of bulk materials in packages of 70-250 grams

In Mallagro we present to your attention an integrated installation for the dosing and packaging of pastry. The system contains:

Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

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Description

We have great pleasure to present to your attention an integrated installation for the dosing and packaging of pastry. The system contains:
1 Vertical packing machine
2 Stator packet formation mode (gusseted) – part of the machine
3 Additional forming pipe-collar
Possibility of multi-head choice:
4 10-channel multi-head with time flap included;
5 14-channel multi-head with time flap included;
Additional equipment:
6 Multi-head service platform
7 Band feed elevator – includes feeding device and product level tracking sensor.
Additional equipment:
8 Finished package conveyor belt
9 Finished package conveyor belt with HIGH GRIP raclrte
10 ROBUST rotary table
Possibility to choose marking device:
11 Mechanical printer UKPR-02 print date and no. batch on packaging;
12 Electronic printer – print date, no. batch, images, and the ability to print barcodes.
13 Barcode generation software – for digital printer

Vertical packaging machine

Vertical package machine for pastry products.
Vertical packaging machine, includes the pipe-forming collar of the package with dimensions given by the customer;
– width of the foil (fixed) 80-410 mm;
– maximum width of the ready package (pillow type) – 190 mm;
– ready package length (adjustable) 50-330 mm;
– MFI photocell;
– encoder;
– easy intuitive guidance with 7.5 color touchscreen;
– PLC driving;
– Power supply: 220V ± 10%;
– Installed power: 2200W;
– Compressed air consumption: 10L / min

Packing type "pillow" (standard)

3D model of package model one.

Packaging type "stator (gusseted)" (optional)

3D model of package model one.
Dosing system scheme.

Combinatorial dispenser

Dosing system with multi-head filling system.

Combinatorial dispenser, combinatorial dosing on gravimetric principle; vibration dosing channels;
– Up to 70/120 doses per minute (depending on the product and the dose);
–  Touch screen.
– Buckets that start with stepper motors.
– Vibrating or rotating distribution cone;
– possibility of multicombinations (many doses in one package);
– Create up to 99 work programs;
– Dosage – 10-800g;
– Access levels of different operators;
– Possibility of self-setting and self-learning;
– Early statistics of manufactured production;

3D scheme of multi-head dosing system.

PVC strip power elevsator

Elevator with plastic belt lifting system.

PVC strip power elevator, including receiving hopper with delay device; product level tracking sensor in the dispenser;
– optimizing the costs;
– productivity: 30 L / min;
– working width of the belt: 300 mm;
– vibration or tape feeding device;
– level regulator;
– the volume of the postponing hopper: 250 L;

Elevator PVC strip close view.

Rotary table

High adjustable rotary table.
Rotary table – made of stainless steel;
– height adjustable;
– adjustable speed;
– diameter of the mass: 1400 mm;
– installed power: 700 W;
– 220 V ± 10% power supply;
– overall dimensions in mm: 1400 (L) * 1400 (W) * 800 (H);
– weight: 80 kg;

Mechanical Printer

Mechanical printer – prints the date and batch number;
– Number of rows – 3;
– Size of the area:
• width – up to 25 mm;
• height – up to 15 mm;
– Consumables – carbon thermal tape;
– Electrical motor;
– Adjustable temperature;
– Dimensions of the printing matrix – 1x3x15mm (width / height / depth)
Metal parts from mechanical printer press.

Digital Printer

Digital printer for barcodes, time and date etc.

Digital printer – prints date, batch number, images, and barcode (software for barcode generation is paid an additional)
– area – 32x40mm;
– print real date and time;
– print barcode and simple images;
– resolution – 8 points / mm; 1mm distance between text;
– consumables – carbon thermal band;
– maximum band length – 450m;
– bandwidth – 22-33mm;
– alarm for how much is left of the tape;
– interface – portable LCD controller;
– included CoLOS® Create software. If the barcode is printed, a paid version is required;
– program settings – software based on windows;
– USB communication;

Printing line for digital printer.

PACKAGE DIMENSIONS
Package width ** – fixed, at the customer’s request, from 40mm to 190mm.
Package width – adjustable, is made after the photocell from 50mm to 330mm.

** If you need packages with different widths, purchase an additional forming pipe-collar (for each additional size.)

STRIPS
Single or multi-layer, heat-sealing foil, in roll form: BOPP-BOPP, BOPP-PE, PA-PE, PET-PE, CPP-BOPP
SHEET THICKNESS
40-70 microns

ALL MACHINES ARE MADE OF AISI 304 STAINLESS STEEL AND CORRESPOND TO WORKING REQUIREMENTS WITH ASSEMBLY PRODUCTS

All photos are illustrative

Each of the components of our industrial packaging line can be ordered separately.
Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

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