Mall Agro®

Automated Dosing & Packaging System

Integrated packaging system, dosing and packaging machine, bulk material packaging, automated packaging line, pouch packaging, 70g-250g packaging

Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

Automated Dosing & Packaging System

Integrated packaging system, dosing and packaging machine, bulk material packaging, automated packaging line, pouch packaging, 70g-250g packaging

Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

Description

Efficiently Package Bulk Materials (70-250g)

Revolutionize your bulk material packaging process with our innovative Integrated Dosing & Packaging System! This versatile system is designed for efficient and precise dosing and packaging of various dry materials in packets ranging from 70 to 250 grams.
Core System Components:
  • Vertical Packing Machine: This machine forms and seals the packages, featuring a customizable pipe-forming collar for pouch dimensions, a maximum width of 190mm, and an adjustable length (50-330mm). It includes an intuitive 7.5-inch color touchscreen control panel for trouble-free operation.
  • Combinatorial Dispenser: This gravimetric dispenser ensures accurate dosing with vibration channels, capable of producing up to 120 doses per minute depending on the product and dose size.
  • PVC Strip Power Elevator: This component efficiently transfers products from the dispenser to the packaging machine, featuring a receiving hopper and product level sensor.
  • Rotary Table: The stainless-steel rotary table provides a stable platform for product movement and is height and speed adjustable.
Customization & Optional Features:
  • Multi-Head Options: Integrate a 10-channel or 14-channel multi-head for high-speed, multi-ingredient dosing.
  • Material Feeding: Add a band feed elevator with a level sensor to optimize product flow.
  • Package Handling: Choose from finished product conveyor belts with or without a high-grip surface for secure package handling.
  • Marking & Coding: Select a mechanical printer for basic data and batch coding or an electronic printer for advanced options like images and barcodes.
Packaging Versatility:
  • Pouch Formats: This system can create both pillow-style and gussetted (stand-up) pouches.
  • Package Width: Package width can be customized from 40mm to 330mm to suit your specific needs (additional forming collars required for multiple widths).
Durable Construction & Reliable Performance:
  • Stainless Steel Construction: All machines are manufactured from high-quality AISI 304 stainless steel for longevity and hygiene.
  • Heat Sealing Options: The system works with various heat-sealable foils (BOPP-BOPP, BOPP-PE, etc.) in thicknesses ranging from 40-70 microns.
The Integrated Dosing & Packaging System is ideal for:
  • Food & Beverage Producers: Efficiently package dry ingredients like coffee, tea, spices, snacks, and more.
  • Pharmaceutical & Nutraceutical Companies: Dose and package powders, capsules, and other pharmaceutical products.
  • Chemical & Agricultural Industries: Package powders, granules, and other dry bulk materials.
Invest in superior automation and efficiency!
Our Integrated Dosing & Packaging System offers a comprehensive solution for precise dosing and versatile packaging of your bulk materials.
Contact us today to request a quote and discover how this system can streamline your packaging operations!

 The system contains:

1 Vertical packing machine
2 Stator packet formation mode (gusseted) – part of the machine
3 Additional forming pipe-collar
  Possibility of multi-head choice:
4 10-channel multi-head with time flap included;
5 14-channel multi-head with time flap included;
  Additional equipment:
6 Multi-head service platform
7 Band feed elevator – includes feeding device and product level tracking sensor.
  Additional equipment:
8 Finished package conveyor belt
9 Finished package conveyor belt with HIGH GRIP raclrte
10 ROBUST rotary table
  Possibility to choose marking device:
11 Mechanical printer UKPR-02 print date and no. batch on packaging;
12 Electronic printer – print date, no. batch, images, and the ability to print barcodes.
13 Barcode generation software – for digital printer

Vertical packaging machine

Vertical package machine.
Vertical packaging machine, includes the pipe-forming collar of the package with dimensions given by the customer;
– width of the foil (fixed) 80-410 mm;
– maximum width of the ready package (pillow type) – 190 mm;
– ready package length (adjustable) 50-330 mm;
– MFI photocell;
– encoder;
– easy intuitive guidance with 7.5 color touchscreen;
– PLC driving;
– Power supply: 220V ± 10%;
– Installed power: 2200W;
– Compressed air consumption: 10L / min

Packing type "pillow" (standard)

3D model of package model one.

Packaging type "stator (gusseted)" (optional)

3D model of package model one.

Combinatorial dispenser

Multi-head packaging and dosing system.

Combinatorial dispenser, combinatorial dosing on gravimetric principle; vibration dosing channels;
– Up to 70/120 doses per minute (depending on the product and the dose);
–  Touch screen.
– Buckets that start with stepper motors.
– Vibrating or rotating distribution cone;
– possibility of multicombinations (many doses in one package);
– Create up to 99 work programs;
– Dosage – 10-800g;
– Access levels of different operators;
– Possibility of self-setting and self-learning;
– Early statistics of manufactured production;

3D scheme of multi-head dosing system.

PVC strip power elevsator

Elevator with plastic belt lifting system.

PVC strip power elevator, including receiving hopper with delay device; product level tracking sensor in the dispenser;
– optimizing the costs;
– productivity: 30 L / min;
– working width of the belt: 300 mm;
– vibration or tape feeding device;
– level regulator;
– the volume of the postponing hopper: 250 L;

Elevator PVC strip close view.

Rotary table

High adjustable rotary table.
Rotary table – made of stainless steel;
– height adjustable;
– adjustable speed;
– diameter of the mass: 1400 mm;
– installed power: 700 W;
– 220 V ± 10% power supply;
– overall dimensions in mm: 1400 (L) * 1400 (W) * 800 (H);
– weight: 80 kg;

Mechanical Printer

Mechanical printer.
Mechanical printer – prints the date and batch number;
– Number of rows – 3;
– Size of the area:
• width – up to 25 mm;
• height – up to 15 mm;
– Consumables – carbon thermal tape;
– Electrical motor;
– Adjustable temperature;
– Dimensions of the printing matrix – 1x3x15mm (width / height / depth)
Metal parts from mechanical printer press.

Digital Printer

Digital printer for barcodes, time and date etc.

Digital printer – prints date, batch number, images, and barcode (software for barcode generation is paid an additional)
– area – 32x40mm;
– print real date and time;
– print barcode and simple images;
– resolution – 8 points / mm; 1mm distance between text;
– consumables – carbon thermal band;
– maximum band length – 450m;
– bandwidth – 22-33mm;
– alarm for how much is left of the tape;
– interface – portable LCD controller;
– included CoLOS® Create software. If the barcode is printed, a paid version is required;
– program settings – software based on windows;
– USB communication;

Printing line for digital printer.

PACKAGE DIMENSIONS
Package width ** – fixed, at the customer’s request, from 40mm to 190mm.
Package width – adjustable, is made after the photocell from 50mm to 330mm.

** If you need packages with different widths, purchase an additional forming pipe-collar (for each additional size.)

STRIPS
Single or multi-layer, heat-sealing foil, in roll form: BOPP-BOPP, BOPP-PE, PA-PE, PET-PE, CPP-BOPP
SHEET THICKNESS
40-70 microns

ALL MACHINES ARE MADE OF AISI 304 STAINLESS STEEL AND CORRESPOND TO WORKING REQUIREMENTS WITH ASSEMBLY PRODUCTS

All photos are illustrative

Each of the components of our industrial packaging line can be ordered separately.
Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

Reviews

There are no reviews yet.

Only logged in customers who have purchased this product may leave a review.

en_US
  • Minimum length of 8 characters.
    The password must have a minimum strength of Strong
    Strength indicator